90MnCrV8 vs O1 / 100MnCrW4: 38% composition overlap. Significantly different materials serving different application areas.
90MnCrV8 vs O1 / 100MnCrW4
Side-by-side chemical composition and mechanical property comparison.
Overview
90MnCrV8
1.2842
Universal cold work tool steel with high carbon and manganese. Oil hardening (AISI O2). Excellent dimensional stability during heat treatment, good wear resistance, and high hardness up to 63 HRC. Easy to machine in annealed condition. Used for blanking and stamping tools, precision punches, shear blades, thread chasers, reamers, measuring gauges, woodworking tools, and cold forming dies. Equivalent to AISI O2.
O1 / 100MnCrW4
1.2510
Oil-hardening cold-work tool steel. Good balance of wear resistance, toughness, and machinability at moderate cost. Very predictable heat treatment response. The standard choice for hand tools, gauges, jigs, fixtures, taps, reamers, and general precision tooling.
| 90MnCrV8 | O1 / 100MnCrW4 | |
|---|---|---|
| Material Number | 1.2842 | 1.2510 |
| Category | Tool Steel | Tool Steel |
| Standard | EN ISO 4957 | EN ISO 4957 |
Chemical composition (wt%)
| Element | 90MnCrV8 | O1 / 100MnCrW4 | Overlap |
|---|---|---|---|
| C | 0.85–0.95% | 0.9–1.05% | Partial |
| Si | 0.1–0.4% | 0.1–0.4% | OK |
| Mn | 1.8–2.2% | 1–1.2% | No overlap |
| P | ≤ 0.03% | — | — |
Mechanical properties
| Property | 90MnCrV8 | O1 / 100MnCrW4 | Unit |
|---|---|---|---|
| hardness_hb | ≤ 229 | ≤ 225 | HB |
| hardness_hrc | 58–63 | 57–62 | HRC |
| density | ≥ 7.66 | ≥ 7.83 | g/cm3 |
Compatibility Assessment
90MnCrV8 and O1 / 100MnCrW4 have significantly different compositions (38% overlap). These materials are not interchangeable and serve different application areas.
Automated assessment based on composition analysis
Frequently Asked Questions
Is 90MnCrV8 the same as O1 / 100MnCrW4?
90MnCrV8 and O1 / 100MnCrW4 have a 38% composition overlap. They are generally not directly interchangeable.
Can I replace 90MnCrV8 with O1 / 100MnCrW4?
Generally not recommended. The compositions differ significantly (38% overlap). These materials have different alloying concepts and are intended for different applications.
What is the difference between 90MnCrV8 and O1 / 100MnCrW4?
The main differences are in the following elements: C, Mn, Cr. 90MnCrV8 is a Tool Steel grade, while O1 / 100MnCrW4 is a Tool Steel grade.
View full data for each material:
Data provided for reference only. Always verify against the applicable specification for critical applications.
All data is for reference only. Equivalents indicate similarity, not identity. Always verify against the applicable specification for safety-critical applications. materialref.com accepts no liability for decisions based on this data.