AISI 4135 (35CrMo)
Cr-Mo quench-and-temper alloy steel — the lower-carbon version of 4140 (42CrMo4). Lower C (0.33-0.38%) gives better weldability and toughness than 4140 with slightly lower strength. Primarily a US/ASTM designation. Used for drill pipe, tubing, couplings, and oil field applications where weldability matters more than maximum strength.
International equivalents
| Flag | Standard | Country | Grade | Number | Match |
|---|---|---|---|---|---|
| 🇺🇸 | AISI | USA | AISI 4135 | — | REF |
| 🇪🇺 | EN | Europe | 34CrMo4 (1.7220) approx | 1.7220 | 85% |
Sources: ASTM A29, EN 10083-3
Chemical composition comparison (wt%)
Side-by-side: AISI 4135 (35CrMo) (AISI) (ASTM A29) vs 34CrMo4 (1.7220) approx (EN)
| Element | AISI 4135 (35CrMo) (AISI) | 34CrMo4 (1.7220) approx (EN) | Overlap |
|---|---|---|---|
| C | 0.33–0.38% | — | — |
| Si | 0.15–0.35% | — | — |
| Mn | 0.7–0.9% | — | — |
| P | 0–0.035% | — | — |
| S | 0–0.04% | — | — |
| Cr | 0.8–1.1% | — | — |
| Mo | 0.15–0.25% | — | — |
Mechanical properties
QT
| Property | Value | Unit |
|---|---|---|
| Tensile Strength | 860–1060 | MPa |
| Yield Strength | 690–860 | MPa |
| Elongation | ≥ 12 | % |
| Elastic Modulus | ≥ 205 | GPa |
| Density | ≥ 7.85 | g/cm3 |
Compatibility verdict
AISI 4135 (35CrMo) and 34CrMo4 (1.7220) approx: 85% composition match
Close equivalents but NOT identical.
Related materials
50CrV4
1.8160Chromium-vanadium spring/tool steel — identical alloy system to 51CrV4 (1.8159) but recognized as a separate grade in some standards. Dual use: heavy-duty springs (EN 10089) AND cold work tools (knives, shear blades). V improves temper resistance and grain refinement. UTS 1200-1500 QT. Used for heavy leaf springs, stabilizer bars, torsion bars, and cold work cutting tools.
51CrMoV4
1.7701CrMoV alloyed spring steel — THE European automotive suspension spring material. CrMo gives deep hardenability for large coil springs, V adds grain refinement and secondary hardening for fatigue resistance. UTS 1350-1600 MPa QT. Used for hot-formed coil springs (cars, trucks), leaf springs, torsion bars, and stabilizer bars. Excellent sag resistance to 200°C.
20MnCr5
1.7147Manganese-chromium case-hardening steel with higher core strength than 16MnCr5. Used for heavily loaded gears, shafts, camshafts, and transmission components requiring high surface hardness with tough core. Popular in automotive and heavy machinery.
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